| JOB SCOPE |
Mileage X 1000km |
Every 10 |
Every 20 |
Every 40 |
| Months |
6 |
12 |
24 |
| No. |
Section |
Inspection |
|
|
|
| 1 |
Engine |
|
|
|
|
| 1.1 |
General Condition |
Check |
|
+ |
+ |
| 1.2 |
Valve Clearance |
Check/ Adjust |
|
+ |
+ |
| 1.3 |
Spark Plug and/ or Contact Breaker* |
Clean/ Replace |
0 |
0 |
0 |
| 1.4 |
Ignition System |
Check |
+ |
+ |
+ |
| 1.5 |
Air Cleaner Element |
Clean/ Replace |
+ |
0 |
0 |
| 1.6 |
Engine Oil |
Replace |
0 |
0 |
0 |
| 1.7 |
Oil Filter |
Replace |
0 |
0 |
0 |
| 1.8 |
Coolant |
Check/ Flush |
+ |
+ |
0 |
| 1.9 |
V-belt Tension/ Crack/ Damage |
Check |
+ |
+ |
+ |
| 1.10 |
Engine Mountings |
Check |
+ |
+ |
+ |
| 1.11 |
Timing Belt/ Tensioner |
Replace |
Every 100,000 km |
| 2 |
Power Transmission |
|
|
|
|
| 2.1 |
Clutch Pedal/ Free Play |
Check |
+ |
+ |
+ |
| 2.2 |
Transmission & Differential Oil |
Check/ Replace |
+ |
+ |
0 |
| 2.3 |
Transmission (Automatic)* |
Check/ Replace |
Every 60,000 km |
| 3 |
Suspension System |
|
|
|
|
| 3.1 |
Spring |
Check |
|
|
+ |
| 3.2 |
Suspension arm/ Control arm/ Dust Cover |
Check |
|
+ |
+ |
| 3.3 |
Shock Absorber |
Check |
|
+ |
+ |
| 3.4 |
Wheel Alignment |
Check/ Adjust Toe-in |
|
|
+ |
| 4 |
Running System |
|
|
|
|
| 4.1 |
Tire Pressure/ Damage/ Wear |
Check |
+ |
+ |
+ |
| 4.2 |
Tire Rotation/ Balance |
Rotate |
+ |
+ |
+ |
| 5 |
Steering System |
|
|
|
|
| 5.1 |
Steering Wheel Free Play |
Check |
|
+ |
+ |
| 5.2 |
Linkage/ Dust cover |
Check |
|
+ |
+ |
| 5.3 |
Power Steering Fluid* |
Change |
Every 60,000 km |
| 6 |
Braking System |
|
|
|
|
| 6.1 |
Brake pedal/ Parking brake |
Check/ Adjust |
+ |
+ |
+ |
| 6.2 |
Brake System |
Service |
|
+ |
+ |
| 6.3 |
Brake Hose/ Tube |
Check |
+ |
+ |
+ |
| 6.4 |
Brake Fluid/ Level |
Check/ Flush |
+ |
|
0 |
| 6.5 |
Disc Brake Disc/ Pad wear |
Check |
0 |
0 |
0 |
| 7 |
Chassis & Body |
|
|
|
|
| 7.1 |
Muffler/ Exhaust pipe |
Check |
|
+ |
+ |
| 7.2 |
Door hinges/ locks & hood etc |
Check |
+ |
+ |
+ |
| 7.3 |
General Greasing |
Check/ Apply |
+ |
+ |
|
| 7.4 |
Wheel hub nuts/ Other bolts & nuts |
Check/ Tighten |
+ |
+ |
+ |
| 8 |
Electrical System |
|
|
|
|
| 8.1 |
Battery electrolyte level |
Check |
+ |
+ |
+ |
| 8.2 |
Starter Motor Function |
Check |
+ |
+ |
+ |
| 8.3 |
Alternator/ Charging |
Check |
+ |
+ |
+ |
| 8.4 |
Wiper motor/ linkage/ blades & washer |
Check |
+ |
+ |
+ |
| 8.5 |
Wire harness |
Check |
|
|
+ |
| 8.6 |
Lighting system/ Meter & gauge |
Check |
+ |
+ |
+ |
| JOB SCOPE |
Mileage X 1000km |
Every 5 |
Every 10 |
Every 20 |
Every 40 |
| No. |
Section |
Inspection |
|
|
|
|
| 1 |
Engine |
|
|
|
|
|
| 1.1 |
General Condition |
Check |
|
|
+ |
+ |
| 1.2 |
Valve Clearance |
Check/ Adjust |
|
|
+ |
+ |
| 1.3 |
Exhaust system |
Flush |
+ |
+ |
+ |
+ |
| 1.4 |
Fuel Injection System |
Check |
+ |
+ |
+ |
+ |
| 1.5 |
Fuel Injection Timing |
Check/ Adjust |
|
|
+ |
+ |
| 1.6 |
Fuel Injection Pressure |
Check/ Adjust |
Every 60,000 km |
| 1.7 |
Fuel Filter |
Replace |
|
|
0 |
0 |
| 1.8 |
Air Cleaner Element |
Clean/ Replace |
+ |
+ |
+ |
0 |
| 1.9 |
Engine Oil |
Replace |
+ |
0 |
0 |
0 |
| 1.10 |
Engine Oil Filter |
Replace |
+ |
0 |
0 |
0 |
| 1.11 |
Coolant |
Check/ Flush |
+ |
+ |
+ |
0 |
| 1.13 |
V-belt Tension/ Crack/ Damage |
Check |
+ |
+ |
+ |
+ |
| 1.13 |
Engine Mountings |
Check |
+ |
+ |
+ |
+ |
| 2 |
Power Transmission |
|
|
|
|
|
| 2.1 |
Clutch Pedal/ Free Play |
Check/ Adjust |
+ |
+ |
+ |
+ |
| 2.2 |
Transmission & Differential Oil |
Check/ Replace |
+ |
+ |
+ |
0 |
| 2.3 |
Clutch Fluid |
Replace |
Yearly |
| 3 |
Suspension System |
|
|
|
|
|
| 3.1 |
Spring |
Check |
+ |
+ |
+ |
+ |
| 3.2 |
Suspension arm/ Control arm/ Dust Cover |
Check |
+ |
+ |
+ |
+ |
| 3.3 |
Shock Absorber |
Check |
|
+ |
+ |
+ |
| 3.4 |
Wheel Alignment |
Check/ Adjust Toe-in |
|
|
|
+ |
| 4 |
Running System |
|
|
|
|
|
| 4.1 |
Tire Pressure/ Damage/ Wear |
Check |
+ |
+ |
+ |
+ |
| 4.2 |
Tire Rotation/ Balance |
Rotate |
|
+ |
+ |
+ |
| 5 |
Steering System |
|
|
|
|
|
| 5.1 |
Steering Wheel Free Play |
Check |
|
+ |
|
+ |
| 5.2 |
Linkage/ Ball joints & Dust cover |
Check |
|
+ |
|
+ |
| 5.3 |
Power Steering Fluid* |
Change |
Every 60,000 km |
| 6 |
Braking System |
|
|
|
|
|
| 6.1 |
Brake clearance/ Parking brake |
Check/ Adjust |
+ |
+ |
+ |
+ |
| 6.2 |
Brake System |
Service |
|
|
+ |
+ |
| 6.3 |
Brake Hose/ Tube |
Check |
+ |
+ |
+ |
+ |
| 6.4 |
Brake Fluid/ Level |
Check/ Flush |
+ |
|
+ |
0 |
| 6.5 |
Brake Linings |
Check |
+ |
+ |
+ |
+ |
| 7 |
Chassis & Body |
|
|
|
|
|
| 7.1 |
Muffler/ Exhaust pipe |
Check |
|
+ |
|
+ |
| 7.2 |
Door hinges/ locks & hood etc |
Check |
+ |
+ |
+ |
+ |
| 7.3 |
General Greasing |
Check/ Apply |
+ |
+ |
+ |
|
| 7.4 |
Wheel hub nuts / Other bolts & nuts |
Check/ Tighten |
+ |
+ |
+ |
+ |
| 8 |
Electrical System |
|
|
|
|
|
| 8.1 |
Battery electrolyte level |
Check |
+ |
+ |
+ |
+ |
| 8.2 |
Starter Motor Function |
Check |
+ |
+ |
+ |
+ |
| 8.3 |
Alternator/ Charging |
Check |
+ |
+ |
+ |
+ |
| 8.4 |
Wiper motor/linkage/ blades & washer |
Check |
+ |
+ |
+ |
+ |
| 8.5 |
Wire harness |
Check |
|
|
|
+ |
| 8.6 |
Lighting system/ Meter & gauge |
Check |
+ |
+ |
+ |
+ |
| 8.7 |
Air-con filter |
Check/ Clean |
+ |
+ |
+ |
+ |